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Abstract Improving control over active‐site reactivity is a grand challenge in catalysis. Single‐atom alloys (SAAs) consisting of a reactive component doped as single atoms into a more inert host metal feature localized and well‐defined active sites, but fine tuning their properties is challenging. Here, a framework is developed for tuning single‐atom site reactivity by alloying in an additional inert metal, which this work terms an alloy‐host SAA. Specifically, this work creates about 5% Pd single‐atom sites in a Pd33Ag67(111) single crystal surface, and then identifies Sn based on computational screening as a suitable third metal to introduce. Subsequent experimental studies show that introducing Sn indeed modifies the electronic structure and chemical reactivity (measured by CO desorption energies) of the Pd sites. The modifications to both the electronic structure and the CO adsorption energies are in close agreement with the calculations. These results indicate that the use of an alloy host environment to modify the reactivity of single‐atom sites can allow fine‐tuning of catalytic performance and boost resistance against strong‐binding adsorbates such as CO.more » « less
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Over the last 80 years, chlorine (Cl) has been the primary promoter of the ethylene epoxidation reaction valued at ~40 billion USD per year, providing a ~25% selectivity increase over unpromoted silver (Ag) (~55%). Promoters such as cesium, rhenium, and molybdenum each add a few percent of selectivity enhancements to achieve 90% overall, but their codependence on Cl makes optimizing and understanding their function complex. We took a theory-guided, single-atom alloy approach to identify nickel (Ni) as a dopant in Ag that can facilitate selective oxidation by activating molecular oxygen (O2) without binding oxygen (O) too strongly. Surface science experiments confirmed the facile adsorption/desorption of O2on NiAg, as well as demonstrating that Ni serves to stabilize unselective nucleophilic oxygen. Supported Ag catalyst studies revealed that the addition of Ni in a 1:200 Ni to Ag atomic ratio provides a ~25% selectivity increase without the need for Cl co-flow and acts cooperatively with Cl, resulting in a further 10% initial increase in selectivity.more » « lessFree, publicly-accessible full text available February 21, 2026
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Despite the broad catalytic relevance of metal–support interfaces, controlling their chemical nature, the interfacial contact perimeter (exposed to reactants), and consequently, their contributions to overall catalytic reactivity, remains challenging, as the nanoparticle and support characteristics are interdependent when catalysts are prepared by impregnation. Here, we decoupled both characteristics by using a raspberry-colloid-templating strategy that yields partially embedded PdAu nanoparticles within well-defined SiO2or TiO2supports, thereby increasing the metal–support interfacial contact compared to nonembedded catalysts that we prepared by attaching the same nanoparticles onto support surfaces. Between nonembedded PdAu/SiO2and PdAu/TiO2, we identified a support effect resulting in a 1.4-fold higher activity of PdAu/TiO2than PdAu/SiO2for benzaldehyde hydrogenation. Notably, partial nanoparticle embedding in the TiO2raspberry-colloid-templated support increased the metal–support interfacial perimeter and consequently, the number of Au/TiO2interfacial sites by 5.4-fold, which further enhanced the activity of PdAu/TiO2by an additional 4.1-fold. Theoretical calculations and in situ surface-sensitive desorption analyses reveal facile benzaldehyde binding at the Au/TiO2interface and at Pd ensembles on the nanoparticle surface, explaining the connection between the number of Au/TiO2interfacial sites (via the metal–support interfacial perimeter) and catalytic activity. Our results demonstrate partial nanoparticle embedding as a synthetic strategy to produce thermocatalytically stable catalysts and increase the number of catalytically active Au/TiO2interfacial sites to augment catalytic contributions arising from metal–support interfaces.more » « less
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Abstract A catalytic surface should be stable under reaction conditions to be effective. However, it takes significant effort to screen many surfaces for their stability, as this requires intensive quantum chemical calculations. To more efficiently estimate stability, we provide a general and data-efficient machine learning (ML) approach to accurately and efficiently predict the surface energies of metal alloy surfaces. Our ML approach introduces an element-centered fingerprint (ECFP) which was used as a vector representation for fitting models for predicting surface formation energies. The ECFP is significantly more accurate than several existing feature sets when applied to dilute alloy surfaces and is competitive with existing feature sets when applied to bulk alloy surfaces or gas-phase molecules. Models using the ECFP as input can be quite general, as we created models with good accuracy over a broad set of bimetallic surfaces including most d-block metals, even with relatively small datasets. For example, using the ECFP, we developed a kernel ridge regression ML model which is able to predict the surface energies of alloys of diverse metal combinations with a mean absolute error of 0.017 eV atom−1. Combining this model with an existing model for predicting adsorption energies, we estimated segregation trends of 596 single-atom alloys (SAAs)with and without CO adsorbed on these surfaces. As a simple test of the approach, we identify specific cases where CO does not induce segregation in these SAAs.more » « less
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Abstract Self‐stabilized, heterometallic pair‐sites can enable fine‐tuning of catalytic functionality while also mitigating dynamic structural changes that degrade catalytic performance. This study demonstrates the development and characterization of trimetallic PtxCrxAg1‐2x(x≤ 0.1) alloys with active Pt–Cr pair‐ensembles for non‐oxidative ethanol dehydrogenation, leveraging predictions that favorable bonding stabilizes Pt–Cr pairs diluted in Ag. Operando X‐ray absorption spectroscopy confirms the preferential formation and stability of Pt–Cr pairings dispersed throughout the Ag matrix, and ambient‐pressure X‐ray photoelectron spectroscopy shows that Pt–Cr sites have significant activity for ethanol dehydrogenation, while suppressing reaction processes that deactivate binary Pt–Ag and Cr–Ag alloys. This work demonstrates that stabilizing heterometallic pair sites within trimetallic alloys provides a new avenue for designing catalysts with discrete active sites that are durable and highly selective.more » « lessFree, publicly-accessible full text available December 1, 2026
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